Pressure Testing

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Service Description

Reliable Hydrostatic & Pneumatic Pressure Testing for Safe & Compliant Installations in accordance with UK & Industry standards and Water Authority / Client specifications as necessary.

At Jones Site Services & Installations, we deliver expert hydrostatic & Pneumatic pressure testing services across a wide range of mechanical installations. Whether you’re working with Ductile Iron, stainless steel, UPVC, HDPE, MDPE or electrofusion pipework, our skilled team ensures every system is tested for integrity, performance, and safety to industry and client-specific standards.

Equipment & Materials

We use a modular pressure testing kit supported by the latest equipment including:

  • Water pumps & bowsers
  • Digital pressure gauges
  • Pressure testing spades
  • Barriers, signage & PPE
  • Disinfection & hygiene kits

Every test is performed with rigorously inspected tools, ensuring safety and accuracy throughout.

Why Pressure Testing Matters

Pressure testing plays a vital role in verifying that new or existing pipework is free from leaks and can safely operate under its designated working pressure. Our thorough testing process ensures:

  • Structural integrity of installed pipework
  • Early detection of leaks or faults
  • Compliance with health, safety, and environmental standards
  • Peace of mind for both contractors and end users

What Is Hydrostatic Pressure Testing

Hydrostatic testing uses water, the intended medium, providing a realistic assessment of performance under operational stress. Water is incompressible, making pressure drops due to leaks more readily detectable, and the energy released during a failure is significantly lower than with compressed gas, making it inherently safer for high-pressure tests on liquid systems.

Advantages

01

Non-Destructive Testing

Hydrostatic testing is considered a non-destructive test because the goal is not to break the equipment but to verify its ability to withstand / hold pressure
02

Safer Testing Method

Hydrostatic testing is a much safer means of testing than pneumatic as there is much less stored energy in the system.

Disadvantages

01

Compression Times

Fill times are typically longer
02

Requirements

A source of water and a disposal point is required

What is Pneumatic Pressure Testing

Pneumatic pressure testing is a method of testing the integrity of a system, such as piping or pressure vessels, by pressurizing it with a gas, typically air or nitrogen, to a specified pressure. This process helps identify leaks, structural weaknesses, or other potential failure points before the system is put into operation or after repairs.

Advantages

01

Faster Filling

Pneumatic pressure testing allows for faster filling and empty of pipework.
02

Minimizes Moisture

It minimizes moisture related issues and is suitable for systems sensitive to water, or where water must not be present.
03

Small Leak Detection

Pneumatic testing can detect very small leaks.

Disadvantages

01

Higher Compression

Pneumatic testing can store much greater energy in a pipeline, with the potential for sudden, explosive release of energy in a failure

Testing Process

Testing can begin once the pipeline has been filled, and safety measures and RAMS are in place. A leak test is then conducted to ensure the safety conditions for the test have been met.

The duration of the test is ultimately dependent on:

Preparation time (isolation, fitting blanking flanges, pressure spades etc),

The pipeline material

The length and volume

The test pressure to be achieved and maintained

Required hold time (usually 1-2 hours or as per specification)

The stabilisation period.

Depressurisation time

Removal of Flanges / Blanking Spades

Regulations

Guidance & Standards:

JSS&I can manage the entire process from end to end.

To discuss your project requirements further please contact us today:

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We’re on call 24/7 to react promptly to your emergencies.